Boom operators help develop new KC-46 system

  • Published
  • By Kenji Thuloweit
  • 412th Test Wing Public Affairs
Earlier this year in Everett, Washington, workers from Detachment 1, 418th Flight Test Squadron, and Boeing teamed up to achieve major test milestones for the KC-46A Pegasus, which resulted in the Defense Department authorizing initial production in August.

Going forward in the test program, the KC-46 will complete a robust schedule of Federal Aviation Administration and military certification flight testing, including refueling test flights, in order to achieve certification for aircraft in the Air Force and DOD inventory.

As with all aerial tankers, the aircraft requires an Airman to operate the refueling boom that transfers gas to receiver aircraft.

To date, boom operators from Edwards Air Force Base are the only Airmen to have operated the boom on the KC-46A and are paving the way for future testing and training with the new system.

“The initial cadre of boom operators was selected from the test boom cadre here at Edwards,” said Senior Master Sgt. Scott Scurlock, a 370th Flight Test Squadron boom operator. “You had to be a test boom operator to be considered for the initial KC-46 developmental test cadre; this is a test program, and the KC-46 test organization in Seattle, Washington, is a detachment of the 418th Flight Test Squadron.”

Scurlock said Edwards AFB has three qualified KC-46A boom operators at the 370th FLTS and five active-duty operators assigned to the Det. 1, 418th FLTS, in Washington.

He and Master Sgt. Aaron Ray, of the 370th FLTS, are the first two Airmen in the Air Force Reserve to be qualified on the KC-46A. They have recently been joined by Tech. Sgt. Colin Wernecke, who transferred to the Reserve after spending three years with the 418th FLTS.

The 370th FLTS is an Air Force Reserve unit with the mission of providing aerial refueling test support to the Edwards 412th Test Wing.

The three KC-46A test boom operators went through formal initial cadre training consisting of classroom academics taught by Boeing, simulator time and flight training. All are seasoned veterans of the legacy KC-135 Stratotanker and KC-10 Extender.

“When you compare the KC-135, a tanker that was developed in the 50s and uses a lot of 1940s’ technology when it comes to the boom system, and you think about the new systems that we’re dealing with today in the KC-46, it’s a huge difference,” Scurlock said.

One of those huge differences is the new location of the boom operator’s workplace.

“We have transitioned from laying down on your stomach or sitting at the back of the airplane, looking out a window at receiver aircraft, to sitting up front in the airplane at an air refueling operators’ station (AROS) looking through a 3-D stereoscopic vision system,” Wernecke said.

The new vision system is designed to replicate depth perception under all lighting conditions, he said.

“Aspects, such as lighting, have been designed into the AROS to make operating the boom easier,” Wernecke added. “Lighting shouldn’t play as big a part with the new remote vision system. They’re able to utilize cameras in such a way that conventional external lighting from the tanker looking down on the receiver doesn’t play as big a part. While operating legacy systems, you have to adjust your lights to allow the boom operator to gain depth perception in dark environments.”

Operators still fly the boom with their right hand and extend the boom with their left as with legacy tankers, but the KC-46 fly-by-wire boom system is more advanced.

“The control and operation of the boom is similar, but the boom handling qualities are improved drastically,” Scurlock said.

Scurlock and Wernecke said the KC-46 boom operators from the 418th and 370th FLTS are providing feedback to Boeing to help with training and further development of the new tanker boom system.