HomeNewsArticle Display

The American Chopper of Aircraft Maintenance

U.S. Air Force Senior Airman Courtnee Grafton, 380th Expeditionary Maintenance Squadron metal technician, welds a piece of metal at Al Dhafra Air Base, United Arab Emirates, Dec. 9, 2018. The 380th EMXS fabrication flight is in charge of identifying and repairing aircraft structural damage.  (U.S. Air Force photo by Senior Airman Mya M. Crosby)

U.S. Air Force Senior Airman Courtnee Grafton, 380th Expeditionary Maintenance Squadron metal technician, welds a piece of metal at Al Dhafra Air Base, United Arab Emirates, Dec. 9, 2018. The 380th EMXS fabrication flight is in charge of identifying and repairing aircraft structural damage. (U.S. Air Force photo by Senior Airman Mya M. Crosby)

AL DHAFRA AIR BASE, United Arab Emirates (AFNS) -- With the eight 13 hour flights the aircraft of the 380th Air Expeditionary Wing have on a daily basis, some parts of the aircraft can wear down, crack or break over periods of time.

The 380th Expeditionary Maintenance Squadron fabrication flight, also known as “Fab Flight” or the “American Chopper” of aircraft maintenance at Al Dhafra Air Base, United Arab Emirates, is in charge of identifying and repairing aircraft structural damage. They fix whatever can be broken, from a metal panel off the side of a KC-10 Extender to a tiny cracked screw the size of a fingernail.

“Members of the fabrication flight are true artists,” said Master Sgt. Charles Silvas, 380th EMXS fabrication flight chief. “They are able to evaluate damage and visualize—in three dimensions—the repair necessary to return mission essential aircraft back to original serviceable condition. Then they are able to take flat metal and transform it into three-dimensional repairs in a time-sensitive environment with stringent guidelines.”

Many jobs in the maintenance field have written instructions to assist them in most troubleshooting situations, but the Sheet Metals section has a vast amount of factors when it comes to fixing parts, causing them to have to think outside the box more often than not.

“The nature of changing out parts makes it simple to write instructions tailored to every step in the process,” said Tech. Sgt. Garrett W. Magnie, 380th EMXS fabrication flight NCO in charge. “With fabrication however, whether it be machining a new part, welding on aircraft, or determining the best approach to restoring the structural integrity of the airframe to original strength, weight, and contour, our repair processes require that we utilize the instructions within the technical data as well as our experience in order to execute the most safe and efficient solution.”

The Sheet Metals shop is in charge of receiving deficient parts from all over the installation and fixing them, making them a very cost-efficient method, rather than purchasing a new part.

Like the Sheet Metals shop, the Non-Destructive Inspection shop supports all of the aircraft assigned to the 380th AEW using various techniques involving technology with their innovative ways.

“Most of our work requires us to trust our judgement and knowledge,” said Airman Isaiah Edwards, 380th EMXS NDI technician. “We are capable of combining science with technology to evaluate the integrity of structures, metals, system components, and fluids without causing any damage, or impairing future usefulness to any parts. We do all this in a cost-effective way while still using extremely technical and accurate methods.”

Through understanding their significant role, using top-notch precision, and trusting their gut, the Fab Flight continues to do their part in achieving mission success.

“The Fabrication Flight accomplishes this mission by identifying and repairing aircraft structural damage and ensuring aircraft motors are ready to accomplish the mission,” Silvas said. “The Fabrication Flight is essential to keeping mission capable aircraft available to provide air superiority in the region, supporting both America and her allies.”

Engage

Facebook Twitter
RT @DeptofDefense: Bringing them home. More than 82,000 Americans remain missing from #WWII through the Gulf Wars and other conflicts. The…
RT @USAF_ACC: Today is POW/MIA Day. We will forever remember and honor the lives lost fighting for our country. 🇺🇸 #USAF #POWMIARecognitio
Weren't able to make #ASC19 this year? No problem. We've got the goods. Push ▶️ to hear from first-time attendees a… https://t.co/rEOE1eukwz
Howdy Texans! #AmerciasAirForce is heading to the #lonestarstate on Sept. 27. Hear this #Airman share his love for… https://t.co/BS1ysk4ST3
The return of great power competition requires the U.S. military services to change and adapt quickly. Hear from De… https://t.co/kKiNeHywzp
RT @AirMobilityCmd: The four fans of freedom are blowing strong as a U.S Air Force C-130J Hercules from Little Rock Air Force Base, Arkansa…
RT @ActingSecAF: Kudos to @AirForceAssoc on #ASC19 👏🏻 What a wonderful professional opportunity for #Airmen & industry to expand our compe…
.@ACC_Commander designates the 16th Air Force as a new information warfare numbered #AirForce at #ASC19. As… https://t.co/LMiMJ3rWNO
RT @AstroHague: Thank you to the Airmen across the globe who make the human exploration of space possible. Wishing the @usairforce a happy…
RT @Hanscom_AFB: “The @usairforce is leading the charge across @DeptofDefense. No one else in #government has as much ... of this software…
RT @PACAF: Commanders from Australia, Indonesia, Republic of Korea, Philippines, Thailand and the U.S. met for the 2019 Logistics and Safet…
To all those who helped establish the long blue line past, present and future, we honor you and we remember with th… https://t.co/teymF7proy
#ASC19: "We’re all in this together trying to make your service to country the best experience on the planet. We w… https://t.co/rdbCDBJr2c
#VCSAF Gen. Stephen Wilson speaks on what makes the #AirForce unique. #ASC19 https://t.co/gStwUZoaQC
RT @AFSpace: @AstroHague takes #aimhigh to the extreme by celebrating the @usairforce's birthday from the @Space_Station! #FrontiersofBlue
RT @VP: Happy 72nd birthday to the @usairforce! On behalf of a grateful nation, thank you to the amazing men and women of the Air Force for…
#ASC19: There's a challenge to maintain warfighting capabilities until new bombers and missiles arrive. Hear more f… https://t.co/SWB3VjNod8
#ASC19: Want to know which three acquisition trends #AirForce acquisition experts believe should "go viral?" Click… https://t.co/hsiH3oQXOX
RT @NSAGov: Happy Birthday to the @usairforce! For 72 years you've taught us to aim high. We look forward to continuing to fly, fight, and…
RT @AFGlobalStrike: The Air Force is celebrating 72 years of service, so here is 72 seconds of Global Strike Command! #USAFBday #ThisIs72 h…