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Propulsion team doubles capacitor capabilities

WRIGHT-PATTERSON AIR FORCE BASE, Ohio (AFPN) -- Sandra Fries-Carr analyzes the diamond-like carbon film deposited on foil in the Air Force Research Laboratory propulsion directorate's power division. The heat-resistant material is being developed for a wide variety of military applications from electrically driven aircraft accessories to pulse power applications like directed-energy weapons. (Courtesy photo)

WRIGHT-PATTERSON AIR FORCE BASE, Ohio (AFPN) -- Sandra Fries-Carr analyzes the diamond-like carbon film deposited on foil in the Air Force Research Laboratory propulsion directorate's power division. The heat-resistant material is being developed for a wide variety of military applications from electrically driven aircraft accessories to pulse power applications like directed-energy weapons. (Courtesy photo)

WRIGHT-PATTERSON AIR FORCE BASE, Ohio (AFPN) -- The viability of powerful directed-energy weapons on future Air Force aircraft just got a shot in the arm with a greater than two-fold improvement to key electrical components that are needed to make the lasers work.

Air Force Research Laboratory propulsion directorate researchers involved in the developmental testing of diamond-like carbon capacitors, or DLCs, say their progress is the most significant progress made in the area of dielectrics in decades.

"Our team of scientists and engineers has enabled the production of capacitors with vastly improved energy density and temperature capabilities that are more than two times better than today's state-of-the-art capacitors," said Sandra Fries-Carr, manager for the DLC capacitor program in the electrical technology and plasma physics branch.

Capacitors, which store an electrical charge, are a critical component in nearly every military and commercial high performance system, said the electrical engineer. She said the improvements are crucial for airborne applications of directed-energy weapons, or DEWs, because they offer considerable savings in system weight, improved electrical performance and can withstand the types of temperatures generated by the power systems feeding the lasers.

DLC's have unique properties such as high-temperature stability, high-thermal conductivity and exceptional mechanical strength, explained Fries-Carr.

"These properties make it attractive for use in advanced power management and distribution systems where temperatures above (approximately 570 degrees Fahrenheit) are expected," she said.

The capabilities of these capacitors will also enable electrically driven aircraft accessories, such as engine-mounted actuators, sensors and mounted flight controls, for the Air Force's more electric aircraft like the Joint Strike Fighter, said Fries-Carr.

Besides doubling the energy density and temperature capabilities of current capacitors, the team recently demonstrated continuous and uniform deposition of DLC by manufacturing a 25-foot length of the DLC capacitor film.

A combined effort is under way to create an aggressive DLC technology transfer program to bring this product to the commercial sector.

The team's goal is to have a commercial product available by 2005. Scaling-up this technology will enable compact pulsed power systems for domestic applications that include utilities and appliances, well drilling equipment, power supplies, aircraft, trains, automobiles and medical devices.

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